Repair / Remanufacturing of Distribution and Power Transformers:
Along with design and manufacture of new transformers, Genius transformer has also developed extensive capabilities in repair and re-engineering of damaged transformers of all makes. ABC hasbeen repairing Distribution & Power transformers since 1993 and has repaired transformers from 10 KVA to 40,000 KVA (40 MVA) in up-to 132 kV voltage class.
Our vast experience and repair processes allow us to reverse engineer and improve/ modify designs of existing transformers in extremely short intervals. Our repair process is geared towards ensuring longevity of the refurbished transformer at the most cost effective price and every care is taken to reuse components that are fine and replace defective components with high quality replacements.
Genius transformer delivers electrical devices and components on annual contracts, on a project basis or as needed; even one part at a time. Annual and project contracts include normal basic planning and design. Annual contracts often include significant product development cooperation.
Products are manufactured according to the needs of the customer, so that the right product is available at the right time in sufficient quantity, thus avoiding costs related to materials not being up to date or in short supply. At the same time, warehousing and version change costs remain low.
We are also able to offer economic serial production and device assembly. We supply speciality devices for well known global brands. Our service includes product packing with instructions in packages with the customer’s logo, and delivery into the customer’s distribution chain.
In cooperation with our customers, we design various kinds of electrical device solutions. They can be large projects or limited tasks as part of the customer’s design team. Examples include entire power systems, test equipment design or magnetic field measurement. It could even be the realization of a completely new idea.
Often, design includes prototype testing and, at a minimum, the production of a pilot series. We can also offer economical serial production and device assembly. We manufacture speciality devices for well-known global brands right up to packaging in boxes printed with the client’s logo.The best results are obtained if cooperation is started in the idea phase so that the customer can benefit from all of our strengths. Even in the case where the customer plans to move volume production to some low-cost country, we can achieve the best results through design and testing, which requires a lot of face-to-face meetings, right up to the production ramp-up phase in close cooperation with the customer and by moving volume production according to our supervised Take Cover process to the place chosen.